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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
One aspect of this method of sizing is that the size increment between drill bits becomes larger as bit sizes get smaller: 100% for the step from 1/64 to 1/32, but a much smaller percentage between 1 47/64 and 1 3/4. Drill bit sizes are written as irreducible fractions. So, instead of 78/64 inch, or 1 14/64 inch, the size is noted as 1 7/32 inch.
Unified Coarse/Fine diameters and tap drill sizes (U.S. units) Unified Coarse/Fine tap drill sizes (U.S. units) Imperial Metric fastening size conversion charts; International Thread Standards; Conversion chart Whitworth/BSF/AF and metric Archived 2 May 2010 at the Wayback Machine; Spanner Jaw Sizes Additional information and spanner jaw size ...
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D (the maximum thread diameter) and the pitch P, both expressed in millimetres and separated by a dash or sometimes the multiplication sign, × (e.g. M8-1.25 or M8×1.25).
In the modern standard metric version, it is simply a size number, where listed diameter size is the major outer diameter of the external thread. For a taper thread, it is the diameter at the "gauge length" (plus/minus one thread pitch) from the small end of the thread.
Blue lines are standard metric drill sizes used for metric taps of the size indicated in the Tap Size column. The clearance sizes need to be left as drill nomenclature (3/64, 6.5 mm, #37) rather than converting to decimal dimensions since having that dimension you have to chase down the table to find the actual drill that it represents.
V Thread Form ISO 261:1998: ISO general purpose metric screw threads—General plan: V Thread Form: M6x1 ISO 262:1998: ISO general purpose metric screw threads—Selected sizes for screws, bolts and nuts: V Thread Form ISO 724:1993: ISO general-purpose metric screw threads—Basic dimensions: V Thread Form ISO 725:2009: ISO inch screw threads ...
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