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Steel mill with two arc furnaces. Steelmaking is the process of producing steel from iron ore and/or scrap.In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur, and excess carbon (the most important impurity) are removed from the sourced iron, and alloying elements such as manganese, nickel, chromium, carbon, and vanadium are added to produce different grades of steel.
Iron ore is the raw material used to make pig iron, which is one of the main raw materials to make steel—98% of the mined iron ore is used to make steel. [2] In 2011 the Financial Times quoted Christopher LaFemina, mining analyst at Barclays Capital, saying that iron ore is "more integral to the global economy than any other commodity, except ...
It is a form of extractive metallurgy that is used to obtain many metals such as iron, copper, silver, tin, lead and zinc. Smelting uses heat and a chemical reducing agent to decompose the ore, driving off other elements as gases or slag and leaving the metal behind. The reducing agent is commonly a fossil-fuel source of carbon, such as carbon ...
Because iron and steel-making at the time consumed more coal than iron ore, the steel mills moved closer to the coal mines to minimize transportation costs. Although later overshadowed by production from the Lake Superior mines, iron ore mining in New Jersey and New York continued until the 1960s. Iron mining in Pennsylvania ended in 1973.
Bessemer process. The Bessemer process was the first inexpensive industrial process for the mass production of steel from molten pig iron before the development of the open hearth furnace. The key principle is removal of impurities from the iron by oxidation with air being blown through the molten iron. The oxidation also raises the temperature ...
Ferrous metallurgy is the metallurgy of iron and its alloys. The earliest surviving prehistoric iron artifacts, from the 4th millennium BC in Egypt, [ 1] were made from meteoritic iron-nickel. [ 2] It is not known when or where the smelting of iron from ores began, but by the end of the 2nd millennium BC iron was being produced from iron ores ...
Coke (fuel) Raw coke. Coke is a grey, hard, and porous coal-based fuel with a high carbon content. It is made by heating coal or oil in the absence of air. Coke is an important industrial product, used mainly in iron ore smelting, but also as a fuel in stoves and forges . The unqualified term "coke" usually refers to the product derived from ...
Bloomery type furnaces typically produced a range of iron products from very low-carbon iron to steel containing around 0.2–1.5% carbon. The master smith had to select pieces of low-carbon iron, carburize them, and pattern-weld them together to make steel sheets. Even when applied to a noncarburized bloom, this pound, fold, and weld process ...
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