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Steelmaking. Steelmaking is the process of producing steel from iron ore and/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur, and excess carbon (the most important impurity) are removed from the sourced iron, and alloying elements such as manganese, nickel, chromium, carbon, and vanadium are added to produce ...
Pig iron, also known as crude iron, is an intermediate good used by the iron industry in the production of steel. It is developed by smelting iron ore in a blast furnace . Pig iron has a high carbon content, typically 3.8–4.7%, [ 1 ] along with silica and other dross , which makes it brittle and not useful directly as a material except for ...
The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom. The mix of slag and iron in the bloom, termed sponge iron, is usually consolidated and further forged into wrought iron. Blast furnaces, which produce pig iron, have largely superseded bloomeries.
Mineral ores can be mined just like normal stone and the raw ore can be smelted to produce their corresponding metal bars. Different ores or metal bars can be alloyed together for higher quality materials. For steel production, flux stones are used to make pig iron bars and smelt it with regular iron and coal (or charcoal). Specific metal items ...
Wrought iron. Wrought iron is an iron alloy with a very low carbon content (less than 0.05%) in contrast to that of cast iron (2.1% to 4.5%). It is a semi-fused mass of iron with fibrous slag inclusions (up to 2% by weight), which give it a wood-like "grain" that is visible when it is etched, rusted, or bent to failure.
Pickaxe. A pickaxe, pick-axe, or pick is a generally T-shaped hand tool used for prying. Its head is typically metal, attached perpendicularly to a longer handle, traditionally made of wood, occasionally metal, and increasingly fiberglass. A standard pickaxe, similar to a "pick mattock", has a pointed end on one side of its head and a broad ...
Digging bar. A digging bar is a long, straight metal bar used for various purposes, including as a post hole digger, to break up or loosen hard or compacted materials such as soil, rock, concrete and ice or as a lever to move objects. Known by other names depending on locale, structural features and intended purpose such as a hop bar or crowbar ...
Puddling (metallurgy) Schematic drawing of a puddling furnace. Puddling is the process of converting pig iron to bar (wrought) iron in a coal fired reverberatory furnace. It was developed in England during the 1780s. The molten pig iron was stirred in a reverberatory furnace, in an oxidizing environment to burn the carbon, resulting in wrought ...