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Structural steel welding - Welding of steel structures AS/NZS 1554.2: Structural steel welding - Stud welding (steel studs to steel) AS/NZS 1554.3: Structural steel welding - Welding of reinforcing steel AS/NZS 1554.4: Structural steel welding - Welding of high strength quenched and tempered steels AS/NZS 1554.5
A billet is a length of metal that has a round or square cross-section, with an area less than 36 in 2 (230 cm 2). Billets are created directly via continuous casting or extrusion or indirectly via hot rolling an ingot or bloom. [1] [2] [4] Billets are further processed via profile rolling and drawing. Final products include bar stock and wire. [3]
Conventional bloom casters cast sections above 200×200 mm. The bloom length can vary from 4 to 10 m; Billet casters cast smaller section sizes, such as below 200 mm square, with lengths up to 12 m long. Cast speeds can reach up to 4 m/minute. Rounds: either 500 mm or 140 mm in diameter
In sizes of up to 6 m (20 ft) diameter and 15 m (49 ft) length. With a wall thickness range from 2.5 to 125 mm (0.098 to 4.921 in). In tolerance limits of the outer diameter of 2.5 mm (0.098 in) an die inner diameter of 3.8 mm (0.15 in). In a surface finish from 2.5 to 12.5 mm (0.098 to 0.492 in) rms.
The AWS defines welding PQR as a record of welding variables used to produce an acceptable test weldment and the results of tests conducted on the weldment to qualify a Welding Procedure Specification. For steel construction (civil engineering structures) AWS D1.1 is a widely used standard.
A specialized process called shot welding, can be used to spot weld stainless steel. [46] Seam welding also relies on two electrodes to apply pressure and current to join metal sheets. However, instead of pointed electrodes, wheel-shaped electrodes roll along and often feed the workpiece, making it possible to make long continuous welds.
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