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Learn about the history, process, and applications of metal casting, a technique of pouring liquid metal into a mold to create a shape. Explore different types of molds, such as sand, plaster, shell, and investment, and how they are used for various metals and alloys.
Direct Chill casting is a method for the fabrication of cylindrical or rectangular solid ingots from non-ferrous metals, especially Aluminum, Copper, Magnesium and their alloys. The original ingots are usually further processed by other methods (rolling, forging, etc.). More than half of global aluminum production uses the Direct Chill casting ...
Giga Press is a series of high-pressure die casting machines manufactured for Tesla, initially by Idra Group in Italy. They are used to produce chassis parts for the Tesla Model Y and Model 3, with a cycle time of 80‒90 seconds and a clamping force of 55,000 to 61,000 kilonewtons.
An aluminium alloy is an alloy in which aluminium is the predominant metal, with typical alloying elements such as copper, magnesium, silicon and zinc. Aluminium alloys are widely used in engineering structures and components where light weight or corrosion resistance is required, such as aircraft, automotive and bicycles.
It was originally built to cast engine blocks and cylinder heads for the Chevrolet Turbo-Air 6 engine used in the Chevrolet Corvair from 1960 until 1969. [2] Aluminum parts included the block, heads, flywheel housing, crankcase cover, clutch housing, and pistons. 92 lb (41.7 kg) of aluminum was used in each engine.
The tube is positioned in liquid metal. By creating a vacuum inside the tube, the metal with the suspended inclusions to be detected is forced through the small orifice. Two electrodes are necessary: one inside the tube and the other outside. Both electrodes are immersed in the liquid metal. A constant electric current is applied between the ...
Sand casting is a common method of producing metal objects by using sand as the mold material. It involves creating a pattern, a gating system, and a mold box, then filling the mold with molten metal and breaking away the sand after cooling.
Die casting is a metal casting process that forces molten metal under high pressure into a mold cavity created by two hardened tool steel dies. It is used for high-volume production of small- to medium-sized castings from non-ferrous metals such as zinc, aluminium, magnesium, copper, and lead.
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