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Ideal test indicator pushed. Prior to modern geared dial mechanisms, test indicators using a single lever or systems of levers were common. The range and precision of these devices were generally inferior to modern dial type units, with a range of 10/1000 inch to 30/1000 inch, and precision of 1/1000 inch being typical.
A common problem is wear to particular areas, such as that caused by the frequent use of a tool in one place (such as a height gauge), that causes an uneven surface and reduces overall accuracy of the plate, this may be greatly accelerated if abrasive dust is present. Tools and workpieces may also cause damage when dropped on the surface plate.
Metrology of such a surface can confirm and ensure that the required degree of flatness has been achieved as a key step in a manufacturing processes. Two parts that are flat to about 1 helium light band (HLB) can be "wrung" together, which means they will cling to each other when placed in contact. This phenomenon is commonly used with gauge ...
Dial indicator, also known as a dial test indicator, dial gauge, or probe indicator an instrument used to accurately measure small linear distances. Feeler gauge: a simple tool used to measure gap widths. Gauge block, (also known as a gage block, Johansson gauge, slip gauge, or Jo block) a precision ground and lapped length measuring standard.
A dial is generally a flat surface, circular or rectangular, with numbers or similar markings on it, used for displaying the setting or output of a timepiece, radio, clock, watch, or measuring instrument. [1] Many scientific and industrial instruments use dials with pointers to indicate physical properties.
Gauge blocks (also known as gage blocks, Johansson gauges, slip gauges, or Jo blocks) are a system for producing precision lengths. The individual gauge block is a metal or ceramic block that has been precision ground and lapped to a specific thickness. Gauge blocks come in sets of blocks with a range of standard lengths.
When using a micrometer to set a dial bore gauge, the accuracy of the measurement will be 0.002 inches or 0.0508 millimeters. A ring gauge can be used to obtain higher accuracy at a higher cost and higher time requirement. When a dial bore gauge is set using a ring gauge, overall accuracy can be within 0.0001 inches or 0.00254 millimeter. [2]
A micrometer, sometimes known as a micrometer screw gauge (MSG), is a device incorporating a calibrated screw widely used for accurate measurement of components [1] in mechanical engineering and machining as well as most mechanical trades, along with other metrological instruments such as dial, vernier, and digital calipers.
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