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A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
For instance, instead of 14 AWG (American wire gauge) copper wire, aluminium wiring would need to be 12 AWG on a typical 15 ampere lighting circuit, though local building codes vary. Solid aluminium conductors were originally made in the 1960s from a utility-grade aluminium alloy that had undesirable properties for a building wire, and were ...
The resistance of copper wire is approximately 1 ohms / 1000 feet for 10 AWG, 10 ohms / 1000 feet for 20 AWG, 100 ohms / 1000 feet for 30 AWG, and so on. [ 5 ] : 27 Because aluminum wire has a conductivity of approximately 61% of copper, an aluminum wire has nearly the same resistance as a copper wire that is two sizes ...
Also, the size of the aluminum wire needs to be larger compared to copper wire used for the same circuit due to the increased resistance of the aluminum alloys. For example, a 15 A branch circuit supplying standard lighting fixtures can be installed with either #14 AWG copper building wire or #12 AWG aluminum building wire according to the NEC ...
With lamp cord wire the ribbed wire is the neutral, and the smooth wire is the hot. NEC 2008 400.22(f) allows surface marking with ridged, grooves or white stripes on the surface of lamp cord. With transparent cord the hot wire is copper colored, and the neutral is silver colored.
The bare wire conductors on the line are generally made of aluminum (either plain or reinforced with steel, or composite materials such as carbon and glass fiber), though some copper wires are used in medium-voltage distribution and low-voltage connections to customer premises.
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