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A Kaplan turbine has fewer runner blades than a Francis turbine because a Kaplan turbine's blades are twisted and cover a larger circumference. Friction losses in a Kaplan turbine are less. The shaft of a Francis turbine is usually vertical (in many of the early machines it was horizontal), whereas in a Kaplan turbine it is always vertical.
Francis inlet scroll at the Grand Coulee Dam Side-view cutaway of a vertical Francis turbine. Here water enters horizontally in a spiral-shaped pipe (spiral case) wrapped around the outside of the turbine's rotating runner and exits vertically down through the center of the turbine. The Francis turbine is a type of water turbine.
The Kaplan turbine was an evolution of the Francis turbine. Its invention allowed efficient power production in low-head applications which was not possible with Francis turbines. [2] The head ranges from 10 to 70 metres (33 to 230 ft) and the output ranges from 5 to 200 MW. Runner diameters are between 2 and 11 metres (6 ft 7 in and 36 ft 1 in).
Old Francis turbine at Tellisford Mill. Part of the Mendip Power Group, [2] the mill was restored to power in April 2007 using a German-made 55 kW vertically mounted Kaplan turbine, which is expected to produce on average 270 megawatt-hours (970 GJ) per year. [3] [4] The turbine replaced a 6 kW (8.0 hp) Francis turbine built in 1895. [2]
The two engineers worked on improving the turbine. And in 1848, Francis and Boyden successfully improved the turbine with what is now known as the Francis turbine. Francis's turbine eclipsed the Boyden turbine in power by 90%. In 1855, Francis published these findings in the "Lowell Hydraulic Experiments". [8]
A steam turbine from MAN SE subsidiary MAN Turbo. In general, the two kinds of turbomachines encountered in practice are open and closed turbomachines. Open machines such as propellers, windmills, and unshrouded fans act on an infinite extent of fluid, whereas closed machines operate on a finite quantity of fluid as it passes through a housing or casing.
Kaplan turbine: This turbine is a propeller-type turbine which has adjustable blades to achieve efficiency over a wide range of heads and flows. The Kaplan can be used at low to medium heads (1.5–20 metres) and medium to high flows (3 m 3 /s–30 m 3 /s). For higher flows multiple turbines can be used.
Coinciding with the release of the remastered original episodes of The Secret Life Of Machines (see below), Tim Hunkin began a self-produced spiritual successor called The Secret Life of Components. [8] It explored some of the individual parts that so often make up the appliances and machines that were the focus of the original series.
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