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Condensate return pump. In industrial steam systems the condensate pump is used to collect and return condensate from remote areas of the plant. The steam produced in the boiler can heat equipment and processes a considerable distance away. Once steam is used it turns to hot water or condensate.
Feedwater pumps range in size up to many kilowatts and the electric motor is usually separated from the pump body by some form of mechanical coupling. Large industrial condensate pumps may also serve as the feedwater pump. In either case, to force the water into the boiler, the pump must generate sufficient pressure to overcome the steam ...
The two are put in close physical contact over a large surface area to maximize heat transfer. As the condensate is heated, the steam drives off any dissolved gasses. Since the steam is injected above the feed water level a steam blanket forms above the water to keep the non-condensable gasses from re-entering the feed water.
The condensate water returns to the boiler either by gravity or with the assistance of a pump. Some systems use only a single pipe for combined steam and condensate return. Since trapped air prevents proper circulation, such systems have vent valves to allow air to be purged.
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