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In plunge milling, after each plunge the milling cutter is offset by some value and then the material surface is removed in the form of lunula. The material removal rate is computed by area of lunula and the feed rate. At the entry and exit of milling cutter, the radial offset has not any influence on the condition of surface.
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools).They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter).
Injection moulding uses a ram or screw-type plunger to force molten plastic or rubber material into a mould cavity; this solidifies into a shape that has conformed to the contour of the mould. It is most commonly used to process both thermoplastic and thermosetting polymers , with the volume used of the former being considerably higher.
Compression molding is a method of molding in which the molding material, generally preheated, is first placed in an open, heated mold cavity. The mold is closed with a top force or plug member, pressure is applied to force the material into contact with all mold areas, while heat and pressure are maintained until the molding material has cured; this process is known as compression molding ...
Transfer molding (BrE: transfer moulding) is a manufacturing process in which casting material is forced into a mold.Transfer molding is different from compression molding in that the mold is enclosed [1] rather than open to the fill plunger resulting in higher dimensional tolerances and less environmental impact. [2]
A sprue is a large diameter vertical channel through which liquid material is introduced into a mold. It connects the pouring basin to the runner. In many cases it controls the flow of material into the mold. During casting or molding, the material in the sprue will solidify and need to be removed from the finished part. It is usually tapered ...
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