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Flame cleaning, also known as flame gouging, [1] is the process of cleaning a structural steel surface by passing an intensely hot oxyacetylene flame over it. Mill scale and rust are removed by the reducing effect of the flame and the action of the heat, leaving the surface in a condition suitable for wire brushing and painting.
Most weld purging is carried out on joints made by the TIG or GTAW arc welding process. [6] When the laser welding process is chosen, joints or welds being made on reactive materials will need to be carried out and in the case of electron beam welding, this is carried out in a vacuum, in which case purging takes place by complete evacuation of all gas.
Phosphate conversion coating is a chemical treatment applied to steel parts that creates a thin adhering layer of iron, zinc, or manganese phosphates to improve corrosion resistance or lubrication or as a foundation for subsequent coatings or painting.
Oxygas welding station (keep cylinders and hoses away from the flame) Gas welding/cutting goggles and safety helmet. Oxyacetylene welding/cutting is generally considered not to be difficult, but there are a good number of subtle safety points that should be learned such as: More than 1/7 the capacity of the cylinder should not be used per hour.
PVC, usually in the form of wire insulation (also a source of leaks) Various residues, e.g. flux from soldering and brazing, and lubricants from machining making thorough cleaning imperative. Getting the outgassable residues from tight crevices can be challenging; a good mechanical design that avoids such features can help.
Cutting fluid is a type of coolant and lubricant designed specifically for metalworking processes, such as machining and stamping. There are various kinds of cutting fluids, which include oils, oil-water emulsions, pastes, gels, aerosols (mists), and air or other gases.
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