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The galvanising bath contains slightly over 0.1% aluminium, added to form a layer bonding between the iron and coated zinc. [2] [3] Annealing temperatures are around 500 to 565 °C. [2] Pre-1990 annealing lines used gas-fired heating; post-1990s the use of induction furnaces became common. [1]
Galvanized surface with visible spangle. Galvanization (also spelled galvanisation) [1] is the process of applying a protective zinc coating to steel or iron, to prevent rusting. The most common method is hot-dip galvanizing, in which the parts are coated by submerging them in a bath of hot, molten zinc. [citation needed]
The chosen content of zinc depends on the required productivity and part configuration. High zinc improves the bath's efficiency (plating speed), while lower levels improve the bath's ability to throw into low current densities. Typically, the Zn metal level varies between 20 and 50 g/L (2.7-6.7 oz/gal). The pH varies between 4.8 and 5.8 units.
The British, European and International standard for hot-dip galvanizing is BS EN ISO 1461, which specifies a minimum coating thickness to be applied to steel in relation to the steels section thickness e.g. a steel fabrication with a section size thicker than 6 mm shall have a minimum galvanized coating thickness of 85 μm.
Corrugated galvanised iron (CGI) or steel, colloquially corrugated iron (near universal), wriggly tin (taken from UK military slang), pailing (in Caribbean English), corrugated sheet metal (in North America), zinc (in Cyprus and Nigeria) or custom orb / corro sheet (Australia), is a building material composed of sheets of hot-dip galvanised ...
However, only "pure" zinc coated steel is typically referred to as PPGI. For example, PPGL may be used for pre-painted 55%Al/Zn alloy-coated steel (pre-painted GALVALUME(r) steel*) Over 30 million tons of such coated steel is produced today in over 300 coating lines just in Boxing which is a little county in North of China.
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