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Industrial mixer settlers are commonly used in the copper, nickel, uranium, lanthanide, and cobalt hydrometallurgy industries, when solvent extraction processes are applied. They are also used in the Nuclear reprocessing field to separate and purify primarily Uranium and Plutonium, removing the fission product impurities.
The solvent is heated to reflux. The solvent vapour travels up a distillation arm, and floods into the chamber housing the thimble of solid. The condenser ensures that any solvent vapour cools, and drips back down into the chamber housing the solid material. The chamber containing the solid material slowly fills with warm solvent.
The concentration of solvent in water ranges from 40 to 80%. Higher boiling solvents have the advantage of a lower process pressure. This is weighed against the more difficult solvent recovery by distillation. [2] Ethanol has been suggested as the preferred solvent due to cost and easy recovery.
Leaching is controlled largely by the hydraulic conductivity of the soil, which is dependent on particle size and relative density that the soil has been consolidated to via stress. [4] Diffusion is controlled by other factors such as pore size and soil skeleton, tortuosity of flow path, and distribution of the solvent (water) and solutes.
Extraction is a diffusion-based process, in which the solvent is required to diffuse into the matrix and the extracted material to diffuse out of the matrix into the solvent. Diffusivities are much faster in supercritical fluids than in liquids, and therefore extraction can occur faster.
A separatory funnel used for liquid–liquid extraction, as evident by the two immiscible liquids.. Liquid–liquid extraction, also known as solvent extraction and partitioning, is a method to separate compounds or metal complexes, based on their relative solubilities in two different immiscible liquids, usually water (polar) and an organic solvent (non-polar).
Deep soil mixing requires specialized auger mixing equipment. In order to apply this method in-situ and in deep soil, the oxidant must be pumped to the point of mixing using a kelly bar (a piece of earth drilling equipment), or appropriate piping to the place where the soil needs to be oxidized. The soil then has to be mixed by using mixing blades.
The method of extractive distillation uses a separation solvent, which is generally non-volatile, has a high boiling point and is miscible with the mixture, but doesn't form an azeotropic mixture. The solvent interacts differently with the components of the mixture thereby causing their relative volatilities to change.