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Fastener terminology of hex nuts: d: Nominal thread diameter k: Wrench size (width across flats) h: Thickness e: Width across corners = Width across flats is the distance between two parallel surfaces on the head of a screw, bolt or nut. The width across flats will define the size of the spanner or wrench needed.
Confusion can arise because each Whitworth hexagon was originally one size larger than that of the corresponding BSF fastener. This leads to instances where for example, a spanner marked 7 ⁄ 16 BSF is the same size as one marked 3 ⁄ 8 W. In both cases the spanner jaw width of 0.710 in, the width across the hexagon flat, is the same.
The major diameter is given by 6p 1.2, [4]: 12 rounded to two significant figures in mm and the hex head size (across the flats) is 1.75 times the major diameter. BA sizes are specified by the following British Standards: BS 57:1951 — B.A. screws, bolts and nuts
Acorn nut (cap nut) Crown hex nut, blind nut, cap nut, domed cap nut, or dome nut A nut that has a domed end on one side Barrel nut: Steel cross dowel or dowel nut, cross dowel (woodworking) A round slug or formed sheet metal part with threads perpendicular to the length of the nut Cage nut: Caged nut, captive nut, clip nut
ISO general purpose metric screw threads—Selected sizes for screws, bolts and nuts: V Thread Form ISO 724:1993: ISO general-purpose metric screw threads—Basic dimensions: V Thread Form ISO 725:2009: ISO inch screw threads—Basic dimensions: V Thread Form 51386 DIN 40400: Edison Thread: Round V Thread Form
Hexagonal (generally abbreviated to "hex") head widths (width across flats, spanner size) are for DIN 934 hex nuts and hex head bolts. Other (usually smaller) sizes may occur to reduce weight or cost, including the small series flange bolts defined in ISO 4162 which typically have hexagonal head sizes corresponding to the smaller 1st choice ...
Standard 12-point hex socket bits and wrenches fit these screws. The screw heads are typically flanged, and may fit into standard Allen hex socket cap screw counterbores molded or machined into parts to be fastened. Compared to Allen hex sockets, the advantages of these bolts include higher torque capability and the lack of a recess to trap water.
To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.
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