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Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
Like all other welding methods this process utilizes heat, time, and pressure to create a weld joint. Heat is generated via internal friction generated between the two parts when rotating and subjected to a load normal to the weld joint. This frictional heat causes the plastic to melt and a bond to be created. [1]
During laser welding, air bubbles can form and cause a degradation in the mechanical properties of the joint. Current inspection techniques are limited to finding air bubbles on the surface of the weld (optical and scanning electron microscopy). Destructive testing is usually required to find volumetric flaws.
Extrusion welding is an attractive process for applications that take advantage of its ability to weld thick sections quickly. For some applications, especially where there are large geometry parts where more traditional plastic welding methods (such as hot plate welding) is not possible, extrusion welding is the only feasible and cost effect option.
Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped together.
The materials to be welded experience similar vibrations to those in plunge welding but shorter in time. [3] Hold force to the newly welded region is provided by previously welded section that has come out of the tooling and cooled down. [1] Scan welding is a type of continuous ultrasonic welding in which case large plates or sheets can be ...
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