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Copper smelter, Chelyabinsk Oblast, Russia Electrolytic cells at an aluminum smelter in Saint-Jean-de-Maurienne, France Smelting involves more than just melting the metal out of its ore. Most ores are the chemical compound of the metal and other elements, such as oxygen (as an oxide ), sulfur (as a sulfide ), or carbon and oxygen together (as a ...
The blast furnace used at the Nyrstar Port Pirie lead smelter differs from most other lead blast furnaces in that it has a double row of tuyeres rather than the single row normally used. [76] The lower shaft of the furnace has a chair shape with the lower part of the shaft being narrower than the upper. [ 76 ]
One important furnace application, especially in iron and steel production, is smelting, where metal ores are reduced under high heat to separate the metal content from mineral gangue. The heat energy to fuel a furnace may be supplied directly by fuel combustion or by electricity. Different processes and the unique properties of specific metals ...
The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom . The mix of slag and iron in the bloom, termed sponge iron , is usually consolidated and further forged into wrought iron .
A bloomery is the original form of smelting and allowed people to make fires hot enough to melt oxides into a liquid that separates from the iron. Although the bloomery was promptly phased out by the invention of the blast furnace, it was still heavily relied on in Africa and Europe until the early part of the second millennium.
In metallurgy, refining consists of purifying an impure metal. It is to be distinguished from other processes such as smelting and calcining in that those two involve a chemical change to the raw material, whereas in refining the final material is chemically identical to the raw material.
Integrated steel mill in the Netherlands.The two large towers are blast furnaces.. A steel mill or steelworks is an industrial plant for the manufacture of steel.It may be an integrated steel works carrying out all steps of steelmaking from smelting iron ore to rolled product, but may also be a plant where steel semi-finished casting products are made from molten pig iron or from scrap.
Calcium oxide is a crucial ingredient in modern cement, and is also used as a chemical flux in smelting. Industrial calcination generally emits carbon dioxide (CO 2 ). A calciner is a steel cylinder that rotates inside a heated furnace and performs indirect high-temperature processing (550–1150 °C, or 1000–2100 °F) within a controlled ...