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Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples include precast beams, and wall panels, floors, roofs, and piles.
Concrete has a limited lifespan between batching / mixing and curing. This means that ready-mixed concrete should be placed within 30 to 45 minutes of the batching process to hold slump and mix design specifications in the US, [15] though in the UK, environmental and material factors, plus in-transit mixing, allow for up two hours to elapse. [16]
The precast concrete slab has tubular voids extending the full length of the slab, typically with a diameter equal to the 2/3–3/4 the thickness of the slab. This makes the slab much lighter than a massive solid concrete floor slab of equal thickness or strength. The reduced weight also lowers material and transportation costs.
The most common use for portland cement is in the production of concrete. [17] Concrete is a composite material consisting of aggregate (gravel and sand), cement, and water. As a construction material, concrete can be cast in almost any shape desired, and once hardened, can become a structural (load bearing) element.
[32] [36] Solidia Technologies fires its brick and precast concrete at lower temperatures and cures them with CO 2 gas, claiming to reduce its carbon emissions by 30%. [32] [36] Carbonaide uses carbon dioxide in the curing phase of precast concrete production and has demonstrated up to 40% savings in cement consumption with their first client. [39]
Spancrete is an American manufacturer of precast concrete products and machinery. Spancrete produces precast, prestressed concrete products that are used in commercial, industrial, institutional, residential and multifamily construction projects in the Midwest and Southeast.
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