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Hot plate welding, referred to as fusion welding in many industries, is commonly used to join plastic pipes. These pipes, as opposed to steel ones, are less likely to rupture during an earthquake. [1] Pipe welding uses special joint configurations, namely butt, socket and saddle/sidewall, each with its own welding procedures.
Plastic welding. Plastic welding is welding for semi-finished plastic materials, and is described in ISO 472 [1] as a process of uniting softened surfaces of materials, generally with the aid of heat (except for solvent welding). Welding of thermoplastics is accomplished in three sequential stages, namely surface preparation, application of ...
Electrofusion welding. Electrofusion welding is a form of resistive implant welding used to join pipes. A fitting with implanted metal coils is placed around two ends of pipes to be joined, and current is passed through the coils. Resistive heating of the coils melts small amounts of the pipe and fitting, and upon solidification, a joint is formed.
The main purpose of NDE is to detect defects in the weld and the joint fit-up. Examples include joint mismatch, cracks, porosity, voids, inclusions, lack of penetration and lack of fusion (cold joints). However, the lack of defects does not necessarily mean the weld is adequate and thus NDE does not provide a good indication of weld strength ...
Polyvinylidene fluoride or polyvinylidene difluoride (PVDF) is a highly non-reactive thermoplastic fluoropolymer produced by the polymerization of vinylidene difluoride. Its chemical formula is (C 2 H 2 F 2) n. PVDF is a specialty plastic used in applications requiring the highest purity, as well as resistance to solvents, acids and hydrocarbons.
Solvent bonding (also called solvent welding) is not a method of adhesive bonding (the final result does not rely on the adhesion of another substance [adhesive] and its cohesion between two substrates), but rather a method of fusing two thermoplastic plastics. Application of a solvent to a thermoplastic material softens the polymer, and with ...
Extrusion welding is an attractive process for applications that take advantage of its ability to weld thick sections quickly. For some applications, especially where there are large geometry parts where more traditional plastic welding methods (such as hot plate welding) is not possible, extrusion welding is the only feasible and cost effect option.
The other major technique is socket fusion. It is distinguished from butt-welding by using custom-shaped and -sized heating plates rather than a basic flat surface. These heads allow for more surface contact, reducing the time needed to heat and fuse the pipe. Socket fusion joins pipe and fittings together, rather than simply joining pipe to pipe.
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