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While in 1976 there were roughly 100 cellulose insulation firms with 125 plants in the US, by 1978 there were more than 350 firms with more than 500 plants 1. Cellulose insulation was produced locally by small manufacturers who purchased ready-to-operate machines and offered a cheap and easy low-tech production process.
The cellular structure in a matrix reduces density, increasing thermal and acoustic insulation, while increasing relative stiffness of the original polymer. Blowing agents (also known as 'pneumatogens') or related mechanisms to create holes in a matrix producing cellular materials, have been classified as follows:
Spray foam insulation or spray polyurethane foam (SPF) is an alternative to traditional building insulation such as fiberglass. A two-component mixture composed of isocyanate and polyol resin comes together at the tip of a gun, and forms an expanding foam that is sprayed onto roof tiles, concrete slabs, into wall cavities, or through holes ...
Loose-fill insulation comes in loose fibers or pellets and should be blown into a space. Rigid foam is more expensive than fiber, but generally has a higher R-value per unit of thickness. Foam-in-place insulation can be blown into small areas to control air leaks, like those around windows, or can be used to insulate an entire house. [33]
Melt blowing is a manufacturing process used to create nonwoven fabrics and materials. It is particularly known for its ability to produce fine fibers, which can be used in various applications.
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