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Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through one or more dies. There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments.
The cold drawing process for steel bars and wire is as follows: Tube lubrication: The surface of the bar or tube is coated with a drawing lubricant such as phosphate or oil to aid cold drawing. Push Pointing: Several inches of the lead ends of the bar or tube are reduced in size by swaging or extruding so that it can pass freely through the ...
An example of a copper alloy conductor is cadmium copper wire, which is used for railroad electrification in North America. [5] In Britain the BPO (later Post Office Telecommunications ) used cadmium copper aerial lines with 1% cadmium for extra strength; for local lines 40 lb/mile (1.3 mm dia) and for toll lines 70 lb/mile (1.7 mm dia).
Wire was drawn in England from the medieval period. The wire was used to make wool cards and pins, manufactured goods whose import was prohibited by Edward IV in 1463. [5] The first wire mill in Great Britain was established at Tintern in about 1568 by the founders of the Company of Mineral and Battery Works, who had a monopoly on this. [6]
Drawing is a similar process, using the tensile strength of the material to pull it through the die. It limits the amount of change that can be performed in one step, so it is limited to simpler shapes, and multiple stages are usually needed. Drawing is the main way to produce wire. Metal bars and tubes are also often drawn.
The process consists of two conductive pulleys (step pulleys) which the wire passes across after it is drawn. The two pulleys have an electrical potential across them, which causes the wire to form a short circuit. The Joule effect causes the temperature of the wire to rise to approximately 400 °C. This temperature is affected by the ...
After being directly fed into a hot rolling mill, the as-cast bar is typically rolled into 8 mm diameter rod to be used for wire drawing. Copper anode casting: Special dam blocks which contain anode lug molds and a traveling hydraulic shear are added to the twin-belt casting machine to continuously cast net shape copper anodes. Anode width of ...
Copper "piping" is referred to by nominal pipe size, or the inner diameter. It is joined using a solder/sweat, roll grooved, compression, or crimped/pressed connection. Rigid copper, rigid due to the work hardening of the drawing process, cannot be bent and must use elbow fittings to go around corners or around