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Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through one or more dies. There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments.
The cold drawing process for steel bars and wire is as follows: Tube lubrication: The surface of the bar or tube is coated with a drawing lubricant such as phosphate or oil to aid cold drawing. Push Pointing: Several inches of the lead ends of the bar or tube are reduced in size by swaging or extruding so that it can pass freely through the ...
The number of strands and the AWG of a strand are separated by a slash. For example, a 22 AWG 7/30 stranded wire is a 22 AWG wire made from seven strands of 30 AWG wire. As indicated in the Formulas and Rules of Thumb sections above, differences in AWG translate directly into ratios of diameter or area.
This must be done because drawing wire hardens it, which causes the wire to become brittle. Brittle wire that has not been annealed may snap during the drawing process (or develop microscopic or macroscopic cracks, which may weaken the piece or "grow" with further working). With a mandrel, a draw plate can be used to draw tubes of metal. Plates ...
The process consists of two conductive pulleys (step pulleys) which the wire passes across after it is drawn. The two pulleys have an electrical potential across them, which causes the wire to form a short circuit. The Joule effect causes the temperature of the wire to rise to approximately 400 °C. This temperature is affected by the ...
The wire is pulled from a supply roll that contains 400 kg of enamelled copper wire. The wire is fed through a guiding tube. Before starting the actual winding process, the wire is mounted to a post or a clamping device of the coil body or winding device.
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Wire was drawn in England from the medieval period. The wire was used to make wool cards and pins, manufactured goods whose import was prohibited by Edward IV in 1463. [5] The first wire mill in Great Britain was established at Tintern in about 1568 by the founders of the Company of Mineral and Battery Works, who had a monopoly on this. [6]