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Heat converts the solid dye particles into a gas through sublimation. The liquid phase is skipped due to the instantaneous nature of the physical change. This immediacy bonds the released chemicals to the polyester fibers. Unlike screen printing and direct-to-garment digital printing, the process of printing sees dye absorbed directly into the ...
Since the early 1990s, inkjet technology and specially developed water-based ink (known as dye-sublimation or disperse direct ink) have made it possible to print directly onto polyester fabric. This is mainly related to visual communication in retail and brand promotion (flags, banners and other point of sales applications).
In turn, the type of ink chemistry needs to fit requirements for the media (such as polyester, nylon, cotton, silk). Based on the media and ink combination, the choice comes for infra-red fixation, heat-press sublimation or steaming. The structure of the fabric also needs attention, for example whether it is woven, non-woven or knitted.
The advantages of commercial heat transfer over screenprinting are that it is relatively cheap and easy to create one-off, full color designs. Also, when compared with dye sublimation techniques, heat transfers can be used on 100% cotton garments, whereas dye sublimation requires at least a 50/50 poly cotton garment.
Sublimation transfer printing is a digital printing technology using full-color artwork that works with polyester and polymer-coated substrates. Originally used for printing polyester fabrics, the process is now commonly also used for decorating apparel, signs, and banners, as well as novelty items such as cell phone covers, plaques, coffee ...
Screen printing is a printing technique where a mesh is used to transfer ink (or dye) onto a substrate, except in areas made impermeable to the ink by a blocking stencil.A blade or squeegee is moved across the screen in a "flood stroke" to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact.
Wrinkle-resistant or permanent press or durable press is a finishing method for textiles that avoids creases and wrinkles and provides a better appearance for the articles. . Most cellulosic fabrics and blends of cellulosic-rich fabrics tend to crease or wri
Cotton is shipped to mills in large 500-pound bales. When the cotton comes out of a bale, it is all packed together and still contains vegetable matter. The bale is broken open using a machine with large spikes, called an opener. To fluff up the cotton and remove the vegetable matter, the cotton is sent through a picker or a similar machine.
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