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Electric phosphate smelting furnace in a TVA chemical plant (1942) Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. [1] It is a form of extractive metallurgy that is used to obtain many metals such as iron, copper, silver, tin, lead and zinc.
A water jacket furnace can be used to reduce non-ferrous oxide ores mixed with coke, to produce metal and slag. When smelting lead, the feedstock is lead oxide, coke and fluxes. When smelting lead sulphide ores, the ore is first sintered to form a lead oxide sinter. Lead and silver ores often occur in the same ore body.
Sir Clement Clerke, a partner in the Dudley furnace, developed lead smelting in reverberatory furnaces. He and his son Talbot Clerke then applied this method to copper smelting and to iron foundry work. Associates in the latter business, floated as the Company for Making Iron with Pitcoal, built a coke furnace at Cleator in Cumberland in
16th century cupellation furnaces (per Agricola). Cupellation is a refining process in metallurgy in which ores or alloyed metals are treated under very high temperatures and subjected to controlled operations to separate noble metals, like gold and silver, from base metals, like lead, copper, zinc, arsenic, antimony, or bismuth, present in the ore.
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom .
The existing electric furnace was converted from smelting duties to a slag cleaning furnace and providing matte surge capacity for the converters. [8] The ISASMELT furnace was commissioned on 11 June 1992 and in 2002 treated over 700,000 t/y of concentrate. [39] The modernisation of the Miami smelter cost an estimated US$95 million. [27]
The Bottom-blown Oxygen Converter or BBOC is a smelting furnace developed by the staff at Britannia Refined Metals Limited (“BRM”), a British subsidiary of MIM Holdings Limited (which is now part of the Glencore group of companies). The furnace is currently marketed by Glencore Technology.