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Direct reduction processes can be divided roughly into two categories: gas-based and coal-based. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.) in order to convert the ore to metallic iron, without melting it (below 1,200 °C (2,190 °F)).
Schematic diagram of a direct reduction process in a rotating drum, the Krupp-Renn process. The ACCAR process, developed in the late 1960s and used confidentially until 1987, [ 9 ] uses a mixture of 80% coal and 20% oil or gas: the hydrocarbons , although more expensive, enrich the reducing gas with hydrogen. [ 12 ]
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations.
The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron ().The process combines two process units, the Cyclone Converter Furnace (CCF) for ore melting and pre-reduction and a Smelting Reduction Vessel (SRV) where the final reduction stage to liquid iron takes place.
ISO 10628 Diagrams for the chemical and petrochemical industry specifies the classification, content, and representation of flow diagrams. It does not apply to electrical engineering diagrams. ISO 10628 consists of the following parts: Part 1: Specification of Diagrams (ISO 10628-1:2014) [1] Part 2: Graphical Symbols (ISO 10628-2:2012)
An outline of key instrumentation is shown on Process Flow Diagrams (PFD) which indicate the principal equipment and the flow of fluids in the plant. Piping and Instrumentation Diagrams (P&ID) provide details of all the equipment (vessels, pumps, etc), piping and instrumentation on the plant in a symbolic and diagrammatic form.
Japanese steelmaker Kobe Steel Ltd said on Wednesday its U.S. unit, Midrex Technologies, has signed a contract with Swedish steel venture H2 Green Steel to supply its technology for a direct ...
Physical property data are the other component needed for process design apart from a flow sheet. The result of process design is a process flow diagram, PFD. Detailed engineering for the project and vessel specifications then begin. Process flowsheeting ends at the point of generation of a suitable PFD. [1]
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