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Broaching is a machining process that uses a toothed tool, called a broach, to remove material.There are two main types of broaching: linear and rotary.In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to produce the cut.
Broaching can refer to two operations, linear broaching, where a multi toothed tool is pressed through a hole to cut a desired shape (e.g. a spline, square, or hex shape) or along a surface by taking increasingly larger cuts by the increasing sized teeth of the broach; or rotary broaching, where a drafted tool is rotated in a special toolholder ...
Rotary broaching is another common operation. The broach holder is mounted stationary while its internal live spindle and end cutting broach tool are driven by the workpiece. As the broach is fed into or around the workpiece, the broach's contact points are constantly changing, easily creating the desired form.
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Gear cutting is any machining process for creating a gear.The most common gear-cutting processes include hobbing, broaching, milling, grinding, and skiving.Such cutting operations may occur either after or instead of forming processes such as forging, extruding, investment casting, or sand casting.
Milling is the process of machining using rotary cutters to remove material [1] by advancing a cutter into a workpiece. This may be done by varying directions [2] on one or several axes, cutter head speed, and pressure. [3]
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