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Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
Butt welding is usually performed using one of several methods. The first, and most common, is butt welding or butt fusion, which is a type of hot plate welding. This technique involves heating two planed surfaces of thermoplastic material (typically polyethylene) against a heated surface. After a specified amount of time, the heating plate is ...
Implant induction welding is a joining method used in plastic manufacturing. The welding process uses an induction coil to excite and heat electromagnetically susceptible material at the joint interface and melt the thermoplastic. The susceptible material can be contained in a gasket placed between the welding surface, or within the actual ...
Scan welding is a type of continuous ultrasonic welding in which case large plates or sheets can be welded. [3] In scan welding, a part is secured on a stationary table and the horn moves across the part creating a weld joint. A combination of stationary horn and mobile table can also be employed. The horn has round edges as in case with ...
Hot plate welding was first used in the early 1930s for joining PVC. [1] It gained in popularity with the prevalence of polyolefins, which are difficult to adhesively bond. By the 1960s, it was among the most widely used plastic welding methods. [2] Hot plate welding was used for pipelines and appliances as well as injection moldings.
Heat seal connectors are used to join LCDs to PCBs in many consumer electronics, as well as in medical and telecommunication devices.. Heat sealing of products with thermal adhesives is used to hold clear display screens onto consumer electronic products and for other sealed thermo-plastic assemblies or devices where heat staking or ultrasonic welding are not an option due to part design ...
Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped together.
Welding thermoplastic with heat is very similar to welding glass. The plastic first must be cleaned and then heated through the glass transition, turning the weld-interface into a thick, viscous liquid. Two heated interfaces can then be pressed together, allowing the molecules to mix through intermolecular diffusion, joining them as one.
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