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This is an accepted version of this page This is the latest accepted revision, reviewed on 28 January 2025. Manufacturing processes This section does not cite any sources.
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer ) or a die . Forging is often classified according to the temperature at which it is performed: cold forging (a type of cold working ), warm forging, or hot forging (a type of hot ...
If all of the cavities are utilizes on every cycle then a finished part will be produced with every cycle, which is why this process is ideal for mass production. [17] A few examples of common parts produced using the upset forging process are engine valves, couplings, bolts, screws, and other fasteners.
Some of example of forming processes are: Forging; Extrusion; Rolling; Sheet metal working; Rotary swaging; Thread rolling; Explosive forming; Electromagnetic forming; Plastic extrusion; Die forming (plastics)#Process; Food extrusion#Process
Forge welding (FOW), also called fire welding, is a solid-state welding process [1] that joins two pieces of metal by heating them to a high temperature and then hammering them together. [2] It may also consist of heating and forcing the metals together with presses or other means, creating enough pressure to cause plastic deformation at the ...
Gear manufacturing refers to the making of gears. Gears can be manufactured by a variety of processes, including casting , forging , extrusion , powder metallurgy , and blanking . As a general rule, however, machining is applied to achieve the final dimensions, shape and surface finish in the gear.
Hearth (left) and trip hammer (centre) in a finery forge. In the back room (right) is a large pile of charcoal. A finery forge is a forge used to produce wrought iron from pig iron by decarburization in a process called "fining" which involved liquifying cast iron in a fining hearth and removing carbon from the molten cast iron through oxidation. [1]
Flake hammerscale is produced in large quantities during multiple stages of the smithing process. To create the pure iron necessary for forging, a smith must first purify the iron ore. The smelting of ore creates a "bloom", a porous mixture of slag and metal. The smith then repeatedly heats and hammers the bloom to remove impurities.