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The selection of the contact wheel and abrasive to match the grinding parameters required for a specific operation is very critical. Stock removal generally requires a harder, serrated rubber contact wheel, and coarse grade ceramic abrasives. Finishing generally requires the use of a smooth faced contact wheel and fine grade abrasives. [4]
Spacing or structure, from 1 (density) to 17 (least dense). Density is the ratio of bond and abrasive to air space. A less-dense wheel will cut freely, and has a large effect on surface finish. It is also able to take a deeper or wider cut with less coolant, as the chips clearance on the wheel is greater.
The typical wheels on most bench grinders are vitreous-bond wheels. They work best to do their intended task, but they inherently have a risk of cracking. Grinding wheels designed for steel are not to be used for grinding softer metals, like aluminum. The soft metal gets lodged in the pores of the wheel and later expands with the heat of grinding.
Grinding wheel wear is an important measured factor of grinding in the manufacturing process of engineered parts and tools. Grinding involves the removal process of material and modifying the surface of a workpiece to some desired finish which might otherwise be unachievable through conventional machining processes. [1]
Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets using a hobbing machine, a specialized milling machine.The teeth or splines of the gear are progressively cut into the material (such as a flat, cylindrical piece of metal or thermoset plastic) by a series of cuts made by a cutting tool called a hob.
Grinding is a subset of cutting, as grinding is a true metal-cutting process. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip that is analogous to what would conventionally be called a "cut" chip (turning, milling, drilling, tapping, etc.) [citation needed].
Angle grinder. An angle grinder, also known as a side grinder or disc grinder, is a handheld power tool used for grinding (abrasive cutting) and polishing.Although developed originally as tools for rigid abrasive discs, the availability of an interchangeable power source has encouraged their use with a wide variety of cutters and attachments.
It is a type of material removal using an abrasive wheel as the cutting tool. [1] Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation. Grinding as a type of machining is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and ...
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