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A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: gas porosity, shrinkage defects, mould material defects, pouring metal defects, and metallurgical defects.
Operating a vacuum heat treating furnace, c. 1959–1962 A vacuum furnace is a type of furnace in which the product in the furnace is surrounded by a vacuum during processing. The absence of air or other gases prevents oxidation , heat loss from the product through convection , and removes a source of contamination.
An induction furnace is an electrical furnace in which the heat is applied by induction heating of metal. [ 1 ] [ 2 ] [ 3 ] Induction furnace capacities range from less than one kilogram to one hundred tons, and are used to melt iron and steel , copper , aluminum , and precious metals .
Heat treating furnace at 1,800 °F (980 °C) Heat treating (or heat treatment) is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as ...
Oil shortages in the mid-1970s gave the company some increase in sales of its Add-a-Furnace wood-burning furnaces. These furnaces were designed to be connected to existing furnaces as a supplementary, or replacement, heat source for oil.
Hot blast also allowed higher furnace temperatures, which increased the capacity of furnaces. [2] [3] As first developed, it worked by alternately storing heat from the furnace flue gas in a firebrick-lined vessel with multiple chambers, then blowing combustion air through the hot chamber. This is known as regenerative heating.
Induction heating is a non contact heating process which uses the principle of electromagnetic induction to produce heat inside the surface layer of a work-piece. By placing a conductive material into a strong alternating magnetic field, electric current can be made to flow in the material thereby creating heat due to the I 2 R losses in the material.
Ideally, the melt rate stays constant throughout the process cycle, but monitoring and control of the vacuum arc remelting process is not simple. [5] This is because there is a complex heat transfer occurring involving conduction, radiation, convection within the liquid metal, and advection caused by the Lorentz force. Ensuring the consistency ...
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