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Pipe cutting or pipe profiling is a mechanized industrial process that removes material from pipe or tubing to create a desired profile. Typical profiles include straight cuts, mitres, saddles and midsection holes. These complex cuts are usually required to allow a tight fit between two parts that are to be joined via arc welding.
The built in heater coils then melt the inside of the fitting and the outside of the pipe wall, which weld together producing a very strong homogeneous joint. The assembly is then left to cool for a specified time. [1] Electrofusion welding is beneficial because it does not require the operator to use dangerous or sophisticated equipment. After ...
A. A hot tap saddle, service saddle or welded threadolet, valve installed, assembly is pressure tested and hot tap machine attached. B. Valve opened, hot tap completed, coupon or cut portion retained by latches on pilot drill. Pressure is contained within the hot tapping machine. C. Cutter and coupon retracted and valve closed.
Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
Saddle/sidewall fusion welding is used for joining saddle fittings onto the sidewall of a pipe to create branches. The exterior of the pipe and the matching surface of the saddle fitting are heated using concave and convex heating tools. [5] The saddle fusion machine applies welding force through the centerline of the pipe.
Electrofusion welding is the most common welding technique for joining PE pipes. [1] Because of the consistency of the electrofusion welding process in creating strong joints, it is commonly employed for the construction and repair of gas-carrying pipelines. [ 2 ]
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This is a list of welding processes, separated into their respective categories. The associated N reference numbers (second column) are specified in ISO 4063 (in the European Union published as EN ISO 4063 ). [ 1 ]