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A control valve is a valve used to control fluid flow by varying the size of the flow passage as directed by a signal from a controller. [1] This enables the direct control of flow rate and the consequential control of process quantities such as pressure , temperature , and liquid level.
A simplified version of the definition is: The k v factor of a valve indicates "The water flow in m 3 /h, at a pressure drop across the valve of 1 kgf/cm 2 when the valve is completely open. The complete definition also says that the flow medium must have a density of 1000 kg/m 3 and a kinematic viscosity of 10 −6 m 2 /s , e.g. water.
Control valves can also work with hydraulic actuators (also known as hydraulic pilots). These types of valves are also known as automatic control valves. The hydraulic actuators respond to changes of pressure or flow and will open/close the valve. Automatic control valves do not require an external power source, meaning that the fluid pressure ...
P&IDs are originally drawn up at the design stage from a combination of process flow sheet data, the mechanical process equipment design, and the instrumentation engineering design. During the design stage, the diagram also provides the basis for the development of system control schemes, allowing for further safety and operational ...
Valves are actuated by an electric motor, hydraulic fluid or air. For air-operated control valves, electrical signals from the control system are converted to an air pressure for the valve actuator in a current/pneumatic I/P converter. Upon loss of pneumatic or hydraulic pressure valves may fail to an open (FO) or fail to a closed (FC) position.
Traditional control valves make it inevitable. As we size a control valve, the K v calculated almost certainly will not match the K v of the nearest appropriate valve. For example, a K v calculation of 4.5 m 3 /h would most likely lead to the selection of a valve with a K v = 6.3 m 3 /h. This means the valve is capable of delivering 40% more ...
Gate valve, mainly for on–off control, with low pressure drop; Globe valve, good for regulating flow. Uses a cylinder movement over a seat; Knife valve, similar to a gate valve, but usually more compact. Often used for slurries or powders on–off control; Needle valve for accurate flow control; Pinch valve, for slurry flow regulation and ...
Simple hydraulic control valves are binary, they are either on or off. Servo valves are different in that they can continuously vary the flow they supply from zero up to their rated maximum flow, or until the output pressure reaches the supplied pressure. More complex servo valves can control other parameters.