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After building of a new refractory-lined industrial furnace or equipment, or refractory maintenance or relining of existing equipment, a necessary step is the start-up of the operation, which usually involves heating-up the unit in a controllable way, in order to prevent spalling or shortening of the materials' predicted lifetime.
In the making of firebrick, fire clay is fired in the kiln until it is partly vitrified.For special purposes, the brick may also be glazed. There are two standard sizes of fire brick: 9 in × 4 + 1 ⁄ 2 in × 3 in (229 mm × 114 mm × 76 mm) and 9 in × 4 + 1 ⁄ 2 in × 2 + 1 ⁄ 2 in (229 mm × 114 mm × 64 mm). [2]
Refractoriness is the property of a refractory's multiphase to reach a specific softening degree at high temperature without load, and is measured with a pyrometric cone equivalent (PCE) test. Refractories are classified as: [2] Super duty: PCE value of 33–38; High duty: PCE value of 30–33; Intermediate duty: PCE value of 28–30
Ferrocement or ferro-cement [1] is a system of construction using reinforced mortar [2] or plaster (lime or cement, sand, and water) applied over an "armature" of metal mesh, woven, expanded metal, or metal-fibers, and closely spaced thin steel rods such as rebar. The metal commonly used is iron or some type of steel, and the mesh is made with ...
By the 2010s, the product was found in the US market under the name FONDAG cement (FOND Aluminous Aggregate), sometimes referred to as ALAG (ALuminous AGgregate). FONDAG cement is a mix of up to 40 percent alumina, and is stable at high temperatures and thermal cycling from −184–1,093 °C (−300–2,000 °F; 89–1,400 K; 160–2,500 °R) [4]
A compressed earth block (CEB), also known as a pressed earth block or a compressed soil block, is a building material made primarily from an appropriate mix of fairly dry inorganic subsoil, non-expansive clay, sand, and aggregate. Forming compressed earth blocks requires dampening, mechanically pressing at high pressure, and then drying the ...
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Portland cement clinker was first made (in 1825) in a modified form of the traditional static lime kiln. [2] [3] [4] The basic, egg-cup shaped lime kiln was provided with a conical or beehive shaped extension to increase draught and thus obtain the higher temperature needed to make cement clinker.
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