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The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), [ 1 ] which are commodity chemicals required by industry.
Chlorine can be manufactured by the electrolysis of a sodium chloride solution (), which is known as the Chloralkali process.The production of chlorine results in the co-products caustic soda (sodium hydroxide, NaOH) and hydrogen gas (H 2).
The Castner–Kellner process is a method of electrolysis on an aqueous alkali chloride solution (usually sodium chloride solution) to produce the corresponding alkali hydroxide, [1] invented by American Hamilton Castner and Austrian Carl Kellner in the 1890s.
The voltage at which electrolysis is thermodynamically preferred is the difference of the electrode potentials as calculated using the Nernst equation. Applying additional voltage, referred to as overpotential , can increase the rate of reaction and is often needed above the thermodynamic value.
A low voltage DC current is applied, electrolysis happens producing sodium hypochlorite and hydrogen gas (H 2). The solution travels to a tank that separates the hydrogen gas based on its low density. [1] Only water and sodium chloride are used. The simplified chemical reaction is: NaCl + H 2 O + energy → NaOCl + H 2 [citation needed]
In the chloralkali process (electrolysis of brine) a water/sodium chloride mixture is only half the electrolysis of water since the chloride ions are oxidized to chlorine rather than water being oxidized to oxygen. Thermodynamically, this would not be expected since the oxidation potential of the chloride ion is less than that of water, but the ...
The Downs cell uses a carbon anode and an iron cathode.The electrolyte is sodium chloride that has been heated to the liquid state. Although solid sodium chloride is a poor conductor of electricity, when molten the sodium and chloride ions are mobilized, which become charge carriers and allow conduction of electric current.
The exact relationship depends on the nature of the reactions at the two electrodes. For the electrolysis of aqueous copper(II) sulfate (CuSO 4) as an example, with Cu 2+ (aq) and SO 2− 4 (aq) ions, the cathode reaction is the reduction Cu 2+ (aq) + 2 e − → Cu(s) and the anode reaction is the corresponding oxidation of Cu to Cu 2+.