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Wire drawing concept. The wire drawing process is quite simple in concept. The wire is prepared by shrinking the beginning of it, by hammering, filing, rolling or swaging, so that it will fit through the die; the wire is then pulled through the die. As the wire is pulled through the die, its volume remains the same, so as the diameter decreases ...
This must be done because drawing wire hardens it, which causes the wire to become brittle. Brittle wire that has not been annealed may snap during the drawing process (or develop microscopic or macroscopic cracks, which may weaken the piece or "grow" with further working). With a mandrel, a draw plate can be used to draw tubes of metal. Plates ...
The AWG originated in the number of drawing operations used to produce a given gauge of wire. Very fine wire (for example, 30 gauge) required more passes through the drawing dies than 0 gauge wire did. Manufacturers of wire formerly had proprietary wire gauge systems; the development of standardized wire gauges rationalized selection of wire ...
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In shallow drawing, the depth of drawing is less than the smallest dimension of the hole. Bar, tube, and wire drawing all work upon the same principle: the starting stock is drawn through a die to reduce its diameter and increase its length. Usually, the die is mounted on a draw bench. The starting end of the workpiece is narrowed or pointed to ...
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In some applications wire sizes are specified as the cross sectional area of the wire, usually in mm 2. Advantages of this system include the ability to readily calculate the physical dimensions or weight of wire, ability to take account of non-circular wire, and ease of calculation of electrical properties.
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