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Blast furnaces operate on the principle of chemical reduction whereby carbon monoxide converts iron oxides to elemental iron. Blast furnaces differ from bloomeries and reverberatory furnaces in that in a blast furnace, flue gas is in direct contact with the ore and iron, allowing carbon monoxide to diffuse into the ore and reduce the iron oxide.
Basic oxygen steelmaking (BOS, BOP, BOF, or OSM), also known as Linz-Donawitz steelmaking or the oxygen converter process, [1] is a method of primary steelmaking in which carbon-rich molten pig iron is made into steel. Blowing oxygen through molten pig iron lowers the carbon content of the alloy and changes it into low-carbon steel.
Sinter plant. Sinter plants agglomerate iron ore fines (dust) with other fine materials at high temperature, to create a product that can be used in a blast furnace. The final product, a sinter, is a small, irregular nodule of iron mixed with small amounts of other minerals. The process, called sintering, causes the constituent materials to ...
Blast furnace gas. Blast furnace gas (BFG) [1] is a by-product of blast furnaces that is generated when the iron ore is reduced with coke to metallic iron. It has a very low heating value, about 93 BTU /cubic foot (3.5 MJ/m 3), [2] because it consists of about 51 vol% nitrogen and 22 vol% carbon dioxide, which are not flammable. The rest ...
Electric arc furnace. An electric arc furnace (the large cylinder) being tapped. Rendering of exterior and interior of an electric arc furnace. An electric arc furnace (EAF) is a furnace that heats material by means of an electric arc. Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundries ...
Coke is a grey, hard, and porous coal-based fuel with a high carbon content. It is made by heating coal or oil in the absence of air. Coke is an important industrial product, used mainly in iron ore smelting, but also as a fuel in stoves and forges. The unqualified term "coke" usually refers to the product derived from low-ash and low-sulphur ...
For example, a blast furnace may have several "stoves" or "checkers" full of refractory fire brick. The hot gas from the furnace is ducted through the brickwork for some interval, say one hour, until the brick reaches a high temperature. Valves then operate and switch the cold intake air through the brick, recovering the heat for use in the ...
Industrial furnace from 1907. A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy; processing metals with heat is even its own engineering specialty ...