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Aluminium is a much softer metal than steel, and the techniques to improve its machinability usually rely on making it more brittle. Alloys 2007, 2011 and 6020 have very good machinability. [ 11 ]
The machinability rating of a material attempts to quantify the machinability of various materials. It is expressed as a percentage or a normalized value. The American Iron and Steel Institute (AISI) determined machinability ratings for a wide variety of materials by running turning tests at 180 surface feet per minute (sfpm). It then ...
Aluminum: 0.95–1.30 Alloying element in nitriding steels Bismuth — Improves machinability Boron: 0.001–0.003 (Boron steel) A powerful hardenability agent Chromium: 0.5–2 Increases hardenability 4–18 Increases corrosion resistance Copper: 0.1–0.4 Corrosion resistance Lead — Improved machinability Manganese: 0.25–0.40
Aluminium oxide and silicon nitride are used. The latter has higher toughness, but can't be used for machining steel, due to very high wear. Alumina, or aluminum oxide, is also extensively used in the production of cutting tools due to its exceptional hardness and wear resistance. [2]
Aluminum-silicon phase diagram. Aluminum forms a eutectic with silicon, which is at 577 °C, with a Si content of 12.5% [7] or 12.6%. [8] Up to 1.65% Si can be dissolved in aluminum at this temperature. However, the solubility decreases rapidly with temperature. At 500 °C it is still 0.8% Si, at 400 °C 0.3% Si and at 250 °C only 0.05% Si.
Aluminum, brass, and plastics can have poor-to-fair machinability characteristics for cylindrical grinding. Cast Iron and mild steel have very good characteristics for cylindrical grinding. Stainless steel is very difficult to grind due to its toughness and ability to work harden, but can be worked with the right grade of grinding wheels.
7075 aluminium alloy (AA7075) is an aluminium alloy with zinc as the primary alloying element. It has excellent mechanical properties and exhibits good ductility, high strength, toughness, and good resistance to fatigue.
Note that the term aircraft aluminium or aerospace aluminium usually refers to 7075. [65] [66] 4047 aluminium is a unique alloy used in both the aerospace and automotive applications as a cladding alloy or filler material. As filler, aluminium alloy 4047 strips can be combined to intricate applications to bond two metals. [67]
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