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Precipitation fouling is a very common problem in boilers and heat exchangers operating with hard water and often results in limescale. Through changes in temperature, or solvent evaporation or degasification , the concentration of salts may exceed the saturation , leading to a precipitation of solids (usually crystals).
Assume heat transfer [2] is occurring in a heat exchanger along an axis z, from generic coordinate A to B, between two fluids, identified as 1 and 2, whose temperatures along z are T 1 (z) and T 2 (z). The local exchanged heat flux at z is proportional to the temperature difference:
Fluid flow simulation for a shell-and-tube style exchanger; The shell inlet is at the top rear and outlet in the foreground at the bottom Shell and tube heat exchanger. A shell-and-tube heat exchanger is a class of heat exchanger designs. [1] [2] It is the most common type of heat exchanger in oil refineries and other large chemical processes ...
The number of transfer units (NTU) method is used to calculate the rate of heat transfer in heat exchangers (especially parallel flow, counter current, and cross-flow exchangers) when there is insufficient information to calculate the log mean temperature difference (LMTD).
Because heat exchangers can be configured many different ways, TEMA has standardized the nomenclature of exchanger types. [13] A letter designation is used for the front head type, shell type, and rear head type of an exchanger. For example, a fixed tubesheet exchanger with bolted removable bonnets is designated as a 'BEM' type.
For the same amount of heat exchanged, the size of the plate heat exchanger is smaller, because of the large heat transfer area afforded by the plates (the large area through which heat can travel). Increase and reduction of the heat transfer area is simple in a plate heat-exchanger, through the addition or removal of plates from the stack.
The use of ethylene glycol has a longer history, especially in the automotive industry. However, EGW solutions formulated for the automotive industry often have silicate based rust inhibitors that can coat and/or clog heat exchanger surfaces. Ethylene glycol is listed as a toxic chemical requiring care in handling and disposal.
A plate-fin heat exchanger is made of layers of corrugated sheets separated by flat metal plates, typically aluminium, to create a series of finned chambers. Separate hot and cold fluid streams flow through alternating layers of the heat exchanger and are enclosed at the edges by side bars. Principal Components of a Plate Fin Heat Exchanger
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