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Injection molding of liquid silicone rubber (LSR) is a process to produce pliable, durable parts in high volume. Liquid silicone rubber is a high purity platinum cured silicone with low compression set, good stability and ability to resist extreme temperatures of heat and cold ideally suitable for production of parts, where high quality is ...
Mold tools tend to be manufactured from steels (which can be hardened and plated), and aluminum alloys. The molds are controlled through a split via a channel system of gates and runners. [ 52 ] EPS is colloquially called "styrofoam" in the Anglosphere , an genericization of Dow Chemical's brand of extruded polystyrene .
This is a two (male and female), or multi-piece mold, usually made out of aluminum or steel and more recently 3D printed plastic. The mold components are pressed together with the fabric and resin loaded into the inner cavity that ultimately becomes the desired component. The benefit is the speed of the entire process.
In the late sixties mold compaction by fast air pressure or gas pressure drop over the pre-compacted sand mold was developed (sand-impulse and gas-impact). The general working principle for most of the horizontal flask line systems is shown on the sketch below. Today there are many manufacturers of the automatic horizontal flask molding lines.
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