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Also, the size of the aluminum wire needs to be larger compared to copper wire used for the same circuit due to the increased resistance of the aluminum alloys. For example, a 15 A branch circuit supplying standard lighting fixtures can be installed with either #14 AWG copper building wire or #12 AWG aluminum building wire according to the NEC ...
A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
The 1915 textbook Practical Electric Wiring describes the construction of the Western Union splice; short tie and long tie. The short tie splice has it being formed after stripping the insulation from a pair of wires for several inches, each, crossing the wires left over right as shown in figure part A; then, a hooked cross (figure part B) is formed holding the crossing point of the two wires ...
A rat-tail splice, also known as a twist splice or a pig-tail splice, is a basic electrical splice that can be done with both solid and stranded wire. It is made by taking two or more bare wires and wrapping them together symmetrically around the common axis of both wires. The bare splice can be insulated with electrical tape or by other means.
With lamp cord wire the ribbed wire is the neutral, and the smooth wire is the hot. NEC 2008 400.22(f) allows surface marking with ridged, grooves or white stripes on the surface of lamp cord. With transparent cord the hot wire is copper colored, and the neutral is silver colored.
Over the K&T era multiple wire types evolved. Early wiring was insulated with cotton cloth and soft rubber, while later wiring was much more robust. Although the actual wire covering may have degraded over the decades, the porcelain standoffs have a nearly unlimited lifespan and will keep any bare wires safely insulated.
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