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A billet is a length of metal that has a round or square cross-section, with an area less than 36 in 2 (230 cm 2). Billets are created directly via continuous casting or extrusion or indirectly via hot rolling an ingot or bloom. [1] [2] [4] Billets are further processed via profile rolling and drawing. Final products include bar stock and wire. [3]
Bar stock, also (colloquially) known as blank, slug or billet, [1] is a common form of raw purified metal, used by industry to manufacture metal parts and products. Bar stock is available in a variety of extrusion shapes and lengths. The most common shapes are round (circular cross-section), rectangular, square and hexagonal.
Forging a nail. Valašské muzeum v přírodě, Czech Republic. Forging is one of the oldest known metalworking processes. [1] Traditionally, forging was performed by a smith using hammer and anvil, though introducing water power to the production and working of iron in the 12th century allowed the use of large trip hammers or power hammers that increased the amount and size of iron that could ...
Selecting the maximum forging temperature allows metals to be forged more easily, lowering the forging pressure and thus the wear on metal-forming dies. [2] The temperature at which a metal is forged can affect the homogeneity in microstructure and mechanical properties of forged products, which can highly affect the performance of products ...
The second moment of area is proportional to the cube of the radius times the wall thickness, thus increasing the radius (and weight) by 26% will lead to a halving of the wall stress. For this reason, bicycle frames made of aluminium alloys make use of larger tube diameters than steel or titanium in order to yield the desired stiffness and ...
Aluminum or copper strip casting: Commercial twin-belt continuous strip casting machines are capable of producing as-cast dimensions from 10–35 mm thick, and up to 2035 mm wide. After being directly fed into a hot rolling mill, the as-cast strip is typically rolled down to 1–3 mm thickness strip.
Thixocasting utilizes a pre-cast billet with a non-dendritic microstructure that is normally produced by vigorously stirring the melt as the bar is being cast. Induction heating is normally used to re-heat the billets to the semi-solid temperature range, and die casting machines are used to inject the semi-solid material into hardened steel dies.
This generally makes forge welding more versatile than cold-diffusion techniques, which are usually performed on soft metals like copper or aluminum. [7] In forge welding, the entire welding areas are heated evenly. Forge welding can be used for a much wider range of harder metals and alloys, like steel and titanium. [8]
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