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CNC Wire-cut EDM machine 1 Wire. 2 Electrical discharge erosion (Electric arc). 3 Electrical potential. 4 Workpiece. In wire electrical discharge machining (WEDM), also known as wire-cut EDM and wire cutting, [30] a thin single-strand metal wire, usually brass, is fed through the workpiece, submerged in a tank of dielectric fluid, typically ...
Electrical discharge machining (or EDM) is one of the most accurate manufacturing processes available for creating complex or simple shapes and geometries within parts and assemblies. A machining method typically used for hard metals, EDM makes it possible to work with metals for which traditional machining techniques are ineffective.
In electromagnetism, an electric discharge is the release and transmission of electricity in an applied electric field through a medium such as a gas (i.e., an outgoing flow of electric current through a non-metal medium).
Electrochemical machining, as a technological method, originated from the process of electrolytic polishing offered already in 1911 by a Russian chemist E. Shpitalsky. [3] As far back as 1929, an experimental ECM process was developed by W.Gussef, although it was 1959 before a commercial process was established by the Anocut Engineering Company.
Electron-beam machining (EBM) is a process where high-velocity electrons concentrated into a narrow beam that are directed towards the work piece, creating heat and vaporizing the material. EBM can be used for very precise cutting or boring of a wide variety of metals.
Electron-beam machining is a process in which high-velocity electrons are concentrated into a narrow beam with a very high planar power density. The beam cross-section is then focused and directed toward the work piece, creating heat and vaporizing the material. Electron-beam machining can be used to accurately cut or bore a wide variety of metals.
If the electron is in an electric field of 43 MV/m, it will be accelerated and acquire 21.5 eV of energy in 0.5 μm of travel in the direction of the field. The first ionization energy needed to dislodge an electron from nitrogen molecule is about 15.6 eV. The accelerated electron will acquire more than enough energy to ionize a nitrogen molecule.
FIB micro machining has become a broad field of its own, but nano machining with FIB is a field that is still developing. Commonly the smallest beam size for imaging is 2.5–6 nm. The smallest milled features are somewhat larger (10–15 nm) as this is dependent on the total beam size and interactions with the sample being milled.