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If a product is on a large load-bearing area, the cushion may not deform and will not cushion the shock. If the load-bearing area is too small, the product may “bottom out” during a shock; the shock is not cushioned. Engineers use “cushion curves” to choose the best thickness and load-bearing area for a cushioning material.
Bubble wrap Square-shaped bubble wrap for house insulation. Bubble wrap is a pliable transparent plastic material commonly used for protecting fragile items during shipping. . Known for its cushioning air-filled bubbles, it has also become a cultural icon, celebrated for its satisfying popping sound and alternative uses as a stress-relief
Foam peanuts (made of expanded polystyrene) The inner structure of a foam peanut, magnified 390× on an SEM. Foam peanuts, also known as foam popcorn, packing peanuts, or packing noodles, are a common loose-fill packaging and cushioning material used to prevent damage to fragile objects during shipping.
Partial overlap box with interlocking slots to temporarily close box Corrugated plastic box used as reusable packaging. Corrugated box design is the process of matching design factors for corrugated fiberboard (sometimes called corrugated cardboard) or corrugated plastic boxes with the functional physical, processing and end-use requirements.
An inflatable air cushion is a bag of fabric or plastic that can be inflated to provide cushioning. Unlike bubble wrap, inflatable air cushions have a check valve to allow the cushion to be inflated or sometimes deflated. Samsung toner packaging in inflatable air cushion Impact limiter, JPL Vacuum chamber for testing leaks in inflatable cushion.
They compare the color to boxes printed around the world to ensure consistent brand colors,” Schiraldi explained. “Most printers only use four colors: cyan (blue-green), yellow, magenta and black.
The box is shipped flat (knocked down) to the packager who sets up the box, fills it, and closes it for shipment. Box closure may be by tape, adhesive, staples, strapping, etc. The size of a box can be measured for either internal (for product fit) or external (for handling machinery or palletizing) dimensions.
Packaging operations can be designed for variable package sizes and forms or for handling only uniform packages, where the machinery or packaging line is adjustable between production runs. Certainly slow manual operations allow workers to be flexible to package variation but also some automated lines can handle significant random variation. [1]
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