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Hot blast allowed the use of anthracite in iron smelting. It also allowed use of lower quality coal because less fuel meant proportionately less sulfur and ash. [11]At the time the process was invented, good coking coal was only available in sufficient quantities in Great Britain and western Germany, [12] so iron furnaces in the US were using charcoal.
Experimentation showed that a temperature of 600°F reduced fuel consumption to a third of that with cold blast, and enabled raw coal to be used instead of coke, with a further cost saving. It also enabled the exploitation of black band ironstone , the use of which had previously proved unprofitable.
The furnace remained in use until the 19th century and now forms part of the Ironbridge Gorge Museum Trust's Museum of Iron. IGMT: Madeley Wood or Bedlam: Two blast furnaces standing beside the road near river Severn, built in 1756 by Madeley Wood Company, and taken over by the Coalbrookdale Company in 1776. Further furnaces were built in the ...
The tuyeres are used to implement a hot blast, which is used to increase the efficiency of the blast furnace. The hot blast is directed into the furnace through water-cooled copper nozzles called tuyeres near the base. The hot blast temperature can be from 900 to 1,300 °C (1,650 to 2,370 °F) depending on the stove design and condition.
The efficiency of the blast furnace was improved by the change to hot blast, patented by James Beaumont Neilson in Scotland in 1828. [90] This further reduced production costs. Within a few decades, the practice was to have a 'stove' as large as the furnace next to it into which the waste gas (containing CO) from the furnace was directed and burnt.
In 1713, a process was invented for producing coke suitable for blast furnaces from hard coal (stone coal). From then on, the consumption of the more expensive charcoal decreased steadily despite increasing iron production. From the 17th century onwards, pitch furnaces were increasingly used and in the 19th century retorts were also employed ...
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After Joseph Reynolds decided to concentrate on his bank, the Madeley Wood Company works passed to the Anstice family, one of whom had managed it, and their business became another Madeley Wood Company. The name Bedlam Furnaces may have originated with a painting by John Sell Cotman (1782–1842) who painted the furnace in 1803 and titled it ...
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