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Condensate pumps are used in hydronic systems that cannot discharge excess condensate water via a gravity feed. Condensate pumps are usually electrically powered centrifugal pumps . They are used to remove condensate water from HVAC systems that cannot be accomplished via gravity, and therefore the water must be pumped up.
If this vent valve has not be opened sufficiently, the deaerator will not work properly, resulting in feed water with a high oxygen content going to the boilers. Should the boiler not have an oxygen-content analyzer, a high level in the boiler chlorides may indicate the vent valve not being far enough open.
When implementing in a house without a basement on a flat lot, an external condensation tower can be installed at a depth lower than where the tube enters into the house and at a point close to the wall entry. The condensation tower installation requires the added use of a condensate pump in which to remove the water from the tower.
Feedwater pumps range in size up to many kilowatts and the electric motor is usually separated from the pump body by some form of mechanical coupling. Large industrial condensate pumps may also serve as the feedwater pump. In either case, to force the water into the boiler, the pump must generate sufficient pressure to overcome the steam ...
The condensate water returns to the boiler either by gravity or with the assistance of a pump. Some systems use only a single pipe for combined steam and condensate return. Since trapped air prevents proper circulation, such systems have vent valves to allow air to be purged.
The condensate pump then pumps the condensate water through a feedwater heater, which raises the temperature of the water by using extraction steam from various stages of the turbine. [5] [6] Preheating the feedwater reduces the irreversibilities involved in steam generation and therefore improves the thermodynamic efficiency of the system. [9]
3. Freezing up of external condensate piping is a real problem - it happened to me. A boiler which does not work in freezing weather isn't a very useful home heating system, especially as a replacement for an older non-condensing boiler which did work in all weather until it needed replacement.
At the bottom of the shell, where the condensate collects, an outlet is installed. In some designs, a sump (often referred to as the hotwell) is provided. Condensate is pumped from the outlet or the hotwell for reuse as boiler feedwater. For most water-cooled surface condensers, the shell is under [partial] vacuum during normal operating ...
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