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An open single-cavity bullet mold and a closed two-cavity mold. A cast bullet is made by allowing molten metal to solidify in a mold.Most cast bullets are made of lead alloyed with tin and antimony; but zinc alloys have been used when lead is scarce, and may be used again in response to concerns about lead toxicity.
To make larger shot sizes, a copper sieve with larger holes is used. The maximum size is limited by the height of the tower, because larger shot sizes must fall farther to solidify. A shot tower with a 40-meter drop can produce up to #6 shot (nominally 2.4mm in diameter) while an 80-meter drop can produce #2 shot (nominally 3.8mm in diameter). [3]
With a mold, bullets can be made at home for reloading ammunition, where local laws allow. Hand-casting, however, is only time- and cost-effective for solid lead bullets. Cast and jacketed bullets are also commercially available from numerous manufacturers for handloading and are most often more convenient than casting bullets from bulk or ...
Lead was used to make sling bullets from the 5th century BC. In Roman times, lead sling bullets were amply used, and were effective at a distance of between 100 and 150 meters. The Balearic slingers, used as mercenaries in Carthaginian and Roman armies, were famous for their shooting distance and accuracy. [141] Roman lead pipes [m]
Armor-piercing (AP): A hard bullet made from steel or tungsten alloys in a pointed shape typically covered by a thin layer of lead and or a copper or brass jacket. The lead and jacket are intended to prevent barrel wear from the hard-core materials. AP bullets are sometimes less effective on unarmored targets than FMJ bullets are.
The first hollow-point bullets were marketed in the late 19th century as express bullets and were hollowed out to reduce the bullet's mass and provide higher velocities. In addition to providing increased velocities, the hollow also turned out to provide significant expansion, especially when the bullets were cast in a soft lead alloy.
To prevent lead fouling in the bore caused by the higher pressures and velocities, soft lead bullets were replaced by newly introduced full metal jacket bullets. [21] However, it soon became apparent that such hard, small-caliber rounds were less effective at wounding or killing an enemy than the older, large-caliber soft lead bullets.
Lead shot. Shot is a collective term for small spheres or pellets, often made of lead.These have been projected from slings since ancient times and were the original projectiles for shotguns and are still fired primarily from shotguns and grenade launchers, while they are less commonly used in riot guns.
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