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Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to ...
Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, "continuous casting" has ...
In the era of commercial wrought iron, blooms were slag-riddled iron castings poured in a bloomery before being worked into wrought iron. In the era of commercial steel, blooms are intermediate-stage pieces of steel produced by a first pass of rolling (in a blooming mill) that works the ingots down to a smaller cross-sectional area, but still greater than 36 in 2 (230 cm 2). [1]
The term long products may include hot rolled bar, cold rolled or drawn bar, rebar, railway rails, wire, rope (stranded wire), woven cloth of steel wire, shapes (sections) such as U, I, or H sections, and may also include ingots from continuous casting, including blooms and billets. Fabricated structural units, such bridge sections are also ...
Steel casting is a specialized form of casting involving various types of steel cast to either final/net or near-net shape. Steel castings are used when iron castings ...
Molten metal before casting Casting iron in a sand mold. In metalworking and jewelry making, casting is a process in which a liquid metal is delivered into a mold (usually by a crucible) that contains a negative impression (i.e., a three-dimensional negative image) of the intended shape.
The resulting casting, called a chilled casting, has the benefits of a hard surface with a somewhat tougher interior. [ citation needed ] High-chromium white iron alloys allow massive castings (for example, a 10-tonne impeller) to be sand cast, as the chromium reduces cooling rate required to produce carbides through the greater thicknesses of ...
The first cast iron pipe was produced in horizontal moulds, the core of the mould would be supported on small iron rods which would become part of the pipe. Horizontal casting resulted in an uneven distribution of metal around the pipe circumference. Typically slag would collect at the crown of the pipe creating a much weaker section.