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Unlike other types of thermal spray, spray and fuse creates a metallurgical bond between the coating and the surface. This means that instead of relying on friction for coating adhesion, it melds the surface and coating material into one material. Spray and fuse comes down to the difference between adhesion and cohesion.
On the other side, some difficulties can be found. For instance, it is difficult to spray hard and brittle materials because, in this case, mechanical adhesion through plastic deformation could be not as effective as it is for ductile particles. Other problems could include: [13] Near-zero ductility in the as-sprayed condition;
Flame spray [9] Theoretically, coatings are also plastic-like coatings. A boundary can be drawn by whether a reaction or crosslinking of the coating takes place (automotive clear coat) or whether a plastic merely melts and solidifies on the surface (vortex sintering with thermoplastics), but the transitions are fluid.
This process allows the application of very hard and dense surface coatings which are useful as wear resistant coatings. For this reason, detonation spraying is commonly used for protective coatings in aircraft engines, plug and ring gauges, cutting edges (skiving knives), tubular drills, rotor and stator blades, guide rails or any other ...
Spray painting is a painting technique in which a device sprays coating material (paint, ink, varnish, etc.) through the air onto a surface. The most common types employ compressed gas—usually air —to atomize and direct the paint particles.
Solution precursor plasma spray (SPPS) is a thermal spray process where a feedstock solution is heated and then deposited onto a substrate. Basic properties of the process are fundamentally similar to other plasma spraying processes. However, instead of injecting a powder into the plasma plume, a liquid precursor is used.
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