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The process can not only fully build new metal parts but can also add material to existing parts for example for coatings, repair, and hybrid manufacturing applications. LENS (Laser Engineered Net Shaping), is one example of the Powder Fed - Directed Energy Deposition process for 3D printing or restoring metal parts. [65] [66]
Electron-beam additive manufacturing, or electron-beam melting (EBM) is a type of additive manufacturing, or 3D printing, for metal parts.The raw material (metal powder or wire) is placed under a vacuum and fused together from heating by an electron beam.
An example of how 3D printing can be included in the design process is automotive design. [19] There, it is necessary to quickly test and verify a prototype to get the design approved for production. The reduced post-processing steps induced by the multi-material 3D printing technology result in a shorter fabrication time.
Printing: The process begins with printing the part using a filament containing metal powder bound in plastic. This filament, similar to that used in conventional FFF printers, is infused with metal. The printer deposits the metal-infused filament layer by layer, building up the shape of the part. These printed parts are referred to as "green ...
3D printing, or additive manufacturing, is the construction of a three-dimensional object from a CAD model or a digital 3D model. [1] [2] [3] It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, [4] with the material being added together (such as plastics, liquids or powder grains being fused), typically layer by layer.
This technology was first developed at the Massachusetts Institute of Technology and patented in 1993. In 1996, the ExOne Company was granted an exclusive field-of-use patent for the technology, [2] while Z Corporation, which was later acquired by 3D Systems, [3] obtained a non-exclusive patent for use of the technology for metal casting purposes. [4]
3D metal printing builds components by delivering the powdered metal and binder in alternative layers through a nozzle controlled by a computer system, working to a CAD drawing. The initial process does not achieve the required strength so parts must go through a secondary process which involves fusing another type of metal into the shape.
Design for additive manufacturing (DfAM or DFAM) is design for manufacturability as applied to additive manufacturing (AM). It is a general type of design methods or tools whereby functional performance and/or other key product life-cycle considerations such as manufacturability, reliability, and cost can be optimized subjected to the capabilities of additive manufacturing technologies.
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