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Before starting the actual winding process, the wire is mounted to a post or a clamping device of the coil body or winding device. By the linear laying movement of the wire guiding tube, the component to be wound is turned in a way that the wire is distributed throughout the winding space of the coil body.
A winding machine or winder is a machine ... Coil winding machine ... while paper and board winders need to stop the winding process in order to cut the sheet and ...
The hairpin stator process chain is based on an indirect winding approach. Due to the solid cross section, hairpins can be shaped into their final geometry ahead of the actual assembly process. [6] In contrast to conventional stator production, in which winding-based assembly processes predominate, a forming process is applied. [7] [8]
Basket windings are often wound with Litz wire, a thin, multi-strand wire with each strand individually insulated, which further reduces losses.Cotton or fabric insulation is important from a mechanical point of view during the winding process, because a common enameled magnet wire does not provide sufficient surface friction between coil layers to hold the turns at large angles.
A coil with a core which is a straight bar or other non-loop shape is called an open-core coil. This has lower magnetic field and inductance than a closed core, but is often used to prevent magnetic saturation of the core. A coil without a ferromagnetic core is called an air-core coil. [14]
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In a "lap" winding, there are as many current paths between the brush (or line) connections as there are poles in the field winding. In a "wave" winding, there are only two paths, and there are as many coils in series as half the number of poles. So, for a given rating of machine, a wave winding is more suitable for large currents and low voltages.
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