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Headlight restoration or plastic headlight restoration is the act of restoring aged headlight lenses that have become discolored or dull due the original factory UV protective coating degrading primarily due to UV light and other environmental factors such as road debris impact (stones, sand, etc.) rain, and exposure to caustic chemicals.
The optical lens itself is designed to focus the headlamp pattern on a screen. At the top of the lens mounting column is typically a mirror or laser which allows the headlight tester to be aligned with the longitudinal axis of the presented vehicle. Detail of the aiming screen target used to measure headlamp alignment.
Lamp lenses (like headlight lenses, taillight lenses and side marker lenses) can often be produced taking an original item as a master, making molds using liquid resins. There are several drawbacks to this method, mostly an inferior quality final result, and the difficulty to make lenses incorporating several colors.
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Sanding or aggressively polishing the lenses, or plastic headlight restoration, can buy some time, but doing so removes the protective coating from the lens, which when so stripped will deteriorate faster and more severely. Kits for a quality repair are available that allow the lens to be polished with progressively finer abrasives, and then be ...
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